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Turnkey Solution R&D & Production

Engine Test Systems Manufacturer in India

Technomech provides complete Engine Test Systems (ETS) designed for accurate performance evaluation, endurance testing, and research applications. Our turnkey solutions integrate dynamometers, control systems, instrumentation, and software for comprehensive engine testing.

  • ✔ Complete Turnkey Test Solutions
  • ✔ 2-stroke & 4-stroke Petrol and Diesel Engines
  • ✔ Integrated LabVIEW Control
  • ✔ Custom-Built Applications
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Engine Test System

Complete Test Cell Integration

Includes dynamometer, control panel, sensors, and data acquisition system.

Wide Power Range Compatibility

Supports testing from small engines to high-power industrial units.

Precision Measurement

Accurate torque, speed, fuel consumption, and thermal parameter measurement.

Modular & Customizable

Designed as per customer-specific testing requirements and standards.

Product Overview

Complete Engine Testing Solutions for R&D and Production

Technomech Engine Test Systems are comprehensive solutions designed for testing internal combustion engines and electric powertrains under controlled conditions. These systems combine dynamometers, instrumentation, control hardware, and software into a fully integrated test environment.

Engine Test Systems enable accurate measurement of performance parameters such as torque, speed, fuel consumption, temperature, and emissions. Designed for continuous operation, these systems are widely used in automotive OEMs, research institutions, and production facilities.

Key Capabilities

  • ✔ Engine performance mapping
  • ✔ Fuel efficiency & emission analysis
  • ✔ Endurance & durability testing
  • ✔ Transient & steady-state testing

System Components

  • ✔ Engine: Single/Multi Cylinder Petrol or Diesel (customer's)
  • ✔ Dynamometer: Eddy Current or Hydraulic (Technomech)
  • ✔ Test Panel: Floor mounting, 2mm CRCA, powder coated
  • ✔ Test Bed: Universal fabricated common base frame

 

  • ✔ Coupling: Universal Propeller Shaft with safety guard
  • ✔ Fuel System: Volumetric or Gravimetric assembly
  • ✔ Cabling: All sensors and cabling via PVC channels
  • ✔ Software: LabVIEW Data Acquisition System (optional)
Why Choose Technomech

Excellence in Engine Test Engineering

25+ Complete Engine Test Systems

Over 25 fully integrated computerised engine test systems successfully installed, plus 1,000+ dynamometers of all types across India.

Complete In-House Engineering

Design, manufacturing, integration, and commissioning handled under one roof.

Custom Turnkey Solutions

Systems tailored for specific engine types, test cycles, and applications.

Advanced Control & Automation

LabVIEW-based systems with real-time monitoring and automated test sequences.

How Engine Test Systems Work

01
Engine Coupling

Engine is mounted on test bed and connected to dynamometer.

02
Load Application

Dynamometer applies controlled load to simulate real operating conditions.

03
Parameter Measurement

Sensors measure torque, speed, temperature, pressure, and fuel flow.

04
Data Acquisition

All signals are processed through DAQ system and logged in real-time.

05
Analysis & Reporting

Software generates performance curves, efficiency data, and test reports.

Selection Matrix

System Selection Guide

To specify the correct Engine Test System, use the following selection codes based on your engine parameters and testing requirements.

E Engine Parameters

  • E1: BHP Range
    1(5), 2(7.5), 3(10), 4(15), 6(Other)
  • E2: Rated RPM
    1(1500), 2(2000), 3(3000), 4(4000), 5(5000)
  • E3: Cylinders
    1(Single), 2(Two), 3(Three), 4(Multi)
  • E4: Fuel Type
    P(Petrol), D(Diesel)

D Dynamometer Type

Water Brake

  • D1: TM15
  • D2: TM50
  • D3: TM150
  • D4: TM300

Eddy Current

  • D5: TME10
  • D6: TME20
  • D7: TME50
  • D8: TME100

P Instrumentation (P1)

Load Cell & Indicator, Temp Sensor & Scanner, RPM Sensor & Indicator, Glass Pipette, U-tube manometer, Rotameter, Calorimeter, Morse Test Setup

C Data Recording (C1)

Temperature BHP SFC Thermal Efficiency Mech Efficiency Frictional HP
Instrumentation Capability

What the Engine Test Panel Measures

Measuring Parameter Instrument on Panel / Method
Brake Horse Power (BHP) Load Cell, RPM Sensor & Indicators
Fuel Consumption (FC) Glass Pipette Assembly
Specific Fuel Consumption (SFC) FC & BHP ratio calculation
Air Consumption (AC) U tube manometer and orifice plate
Air Fuel Ratio (AFR) AC & FC ratio calculation
Mechanical / Volumetric Efficiency Calculated from available sensor readings
Brake Thermal Efficiency Calculated from available sensor readings
Frictional Horse Power (FHP) Morse Test Setup (for Multi-Cylinder Engines)
Heat Balance (HB) Temperature Sensor, Scanner, U tube manometer, Rotameter, Calorimeter

Technical Specifications

  • Engine Type Supported: Petrol, Diesel, CNG, EV Motors
  • Power Range: 5 BHP to 1000 BHP
  • Torque Measurement: Strain Gauge Load Cell (±0.25% FS)
  • Speed Measurement: Magnetic Pickup / Encoder
  • Fuel Measurement: Gravimetric / Volumetric
  • Sensors: Thermocouples, RTDs, Pressure Transducers
  • Cooling System: Water / Air based (customizable)

Control System & LabVIEW

Technomech Engine Test Systems are powered by advanced LabVIEW-based control platforms, enabling precise control and real-time monitoring of all test parameters.

  • ✔ Real-time data acquisition & visualization
  • ✔ Automated test sequences & reporting
  • ✔ Closed-loop speed and torque control
  • ✔ SCADA integration for monitoring
Versatility

Applications

Educational Institutes

Engineering colleges, IITs & Polytechnics for lab practicals and student research.
Morse Test available for multi-cylinder engines with PC-based ETS — used to find indicated power and frictional losses of individual cylinders.

Research & Development

R&D organisations focused on engine performance evaluation and optimization.

Industrial Production

OEM engine manufacturers for rigorous production line testing and quality assurance.

Performance Characterisation

Detailed performance mapping for both Diesel and Petrol internal combustion engines.

Morse Test Support

Specialized setups for Morse testing of multi-cylinder engines to determine frictional power.

Thermal Efficiency Analysis

Comprehensive heat balance and efficiency studies for energy optimization.

Support Equipment

Accessories & Instrumentation

Mechanical Hardware

  • • Engine Test Bed Structures
  • • Coupling Shafts & Safety Guards
  • • Fuel Tanks & Mounting Systems
  • • Exhaust Gas Calorimeters

Instrumentation & Sensors

  • • Fuel Consumption Meters
  • • Air Intake Measurement Systems
  • • Thermocouples & RTDs
  • • Precision Pressure Transducers
Market Reach

Industries Served

Automotive OEMs
Engine Manufacturers
R&D Labs
Educational Institutes
EV Startups
Industrial Equipment
FAQs

Common Technical Queries